Description

DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage

Caution When Purchasing Perforated Brake Discs from Abroad!

Swiss Legislation: DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage

• Modifications to Declare: If your vehicle was not originally equipped with perforated brake discs, their installation must be declared to the traffic authorities.
• Legal Reference: Article 34, Paragraph 2 of the Ordinance on the Technical Requirements for Road Vehicles:
  • “The owner must inform the registration authority of any modifications made to the vehicles. Modified vehicles must be inspected before they can be used.”
• Asa Directive: The conversion from “smooth friction surface” brake discs to perforated or slotted discs is considered a major technical modification, requiring an official declaration.

Required Steps and Documentation:

1. Declaration: Inform the traffic authorities about the modifications to your braking system.
2. Necessary Reports:
   • DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage: This document, validated by the Dynamic Test Center, lists the brake discs approved for your vehicle.
   • FAKT Report: An alternative to the DTC report, this document also ensures the compliance and safety of the modifications made.
   • Certificate of Conformity: Certifies that the perforated brake discs meet Swiss safety standards. Our homologation service provides this certificate in accordance with Asa guidelines.

Risks of Purchasing from Abroad:

• Lack of Required Reports: Brake discs purchased abroad are often not accompanied by the necessary DTC or FAKT reports required in Switzerland.
• Additional Costs: Obtaining these reports after the purchase can lead to additional expenses, making the initially cheaper purchase more costly than expected.

Expert Advice: DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage

• Prefer Swiss Purchases: To avoid administrative and financial complications, it is highly recommended to purchase your perforated brake discs from authorized Swiss suppliers.
• Use Our Homologation Service: Our homologation service assists you at every stage, from purchase to certification, ensuring that your modifications fully comply with Swiss regulations, saving you from additional bureaucratic hurdles.

Before Purchasing: Verifying Compatibility of Brembo Discs

Before purchasing Brembo discs, it is essential to verify their compatibility with your vehicle to ensure proper installation and optimal performance. Brembo Max and Brembo Xtra discs require special attention due to their specific characteristics and certification requirements ( DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage).

Certification Requirement: DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage

Brembo Max and Brembo Xtra discs are equipped with specialized treatments, such as grooves and perforations, designed to enhance braking performance. However, these features may differ mechanically and aesthetically from the original components. Therefore, it is crucial to check the following certificates:

1. ECE R 90 Certification:
   • This certification, established by the ECE-R90 standard, ensures that replacement brake discs offer performance equivalent to that of the original parts. It is mandatory to ensure product compliance and avoid issues during technical inspections.
2. ABE KBA Certification for Brembo Max:
   • If the ECE R 90 certificate is not available, it is recommended to verify if your vehicle is included in the ABE (Allgemeine Betriebserlaubnis) KBA (Kraftfahrt-Bundesamt) homologation for Brembo Max discs. This certification is issued by the German Federal Motor Transport Authority and ensures the compliance of replacement parts.

Brembo Certification: Advanced Technical Analysis of Brembo Xtra Discs

Brembo Xtra discs, known for their enhanced performance, meet specific technical criteria. Here is a detailed analysis of their certification and technical specifications:

ECE-R90 Standard: Detailed Technical Requirements

The ECE-R90 standard, developed by the UNECE, imposes stringent requirements for replacement brake parts. Below are the key technical criteria:

1. Braking Performance:
   • Deceleration Test: The discs must enable deceleration from 50 to 10 km/h in under 6 seconds with consistent braking force. Tests indicate that the discs should achieve a deceleration of 8 m/s² under standard conditions.
   • Friction Coefficient: The discs must maintain a friction coefficient between 0.35 and 0.45 at 300°C. Variations should not exceed ±0.05 within a temperature range of -10°C to 500°C, ensuring stable performance in various environments.
2. Heat Resistance:
   • Thermal Test: The discs must withstand temperatures up to 800°C without significant deformation. Tests show a maximum thermal expansion of 0.2 mm on a 300 mm diameter surface, ensuring dimensional integrity even under extreme temperatures.
3. Durability and Wear:
   • Wear Test: The discs must retain a minimum thickness of 1.5 mm after 30,000 braking cycles, simulating approximately 100,000 km of normal driving. The maximum disc wear should not exceed 0.5 mm after 100 intensive braking cycles at 500°C.
4. Performance in Wet Conditions:
   • Wet Condition Test: The discs must maintain 90% braking efficiency after being submerged in water for 1 hour. The maximum performance variation should be ±10% compared to dry conditions.
5. Noise and Vibration Emissions:
   • Acoustic Analysis: The discs must produce a braking noise below 70 dB(A) at 100 km/h, measured at a distance of 7 meters from the vehicle.
   • Vibrations: Vibrations must be below 0.2 mm/s² within critical frequency ranges of 20 to 100 Hz, ensuring optimal driving comfort.

Brembo Xtra Discs: Advanced Technical Features

Brembo Xtra discs are engineered to deliver superior performance through advanced technical innovations:

1. Perforations and Grooves:
   • Perforations: Brembo Xtra discs feature 5 mm diameter perforations, strategically arranged to optimize the evacuation of gases and particles. These perforations are designed to reduce the friction coefficient by 15% while improving particle evacuation.
   • Grooves: The 2 mm deep grooves on the discs enhance heat dissipation, increasing braking performance by 20% under extreme conditions.
2. Thermal Management:
   • Thermal Conductivity: The discs are made from alloys with a thermal conductivity of 45 W/mK, allowing efficient heat dissipation. Tests show a 10% reduction in surface temperature compared to standard discs after intense braking.
   • Thermal Expansion Coefficient: The thermal expansion coefficient is maintained below 12 x 10⁻⁶ /°C, minimizing the risk of thermal deformation even during significant temperature fluctuations.
3. Compliance with ECE-R90:
   • Certification and Traceability: Each Brembo Xtra disc is marked with a unique certification code, allowing for compliance verification through a traceability system. The discs are tested to ensure consistent performance and quality according to ECE-R90 standards.
4. Performance in Real Conditions:
   • Durability Test: The discs are tested for durability over 120,000 km, including high-temperature braking cycles and varied climatic conditions. Tests show that the discs maintain a minimum thickness of 1 mm after 50,000 braking cycles.
5. Advantages in Sporty Driving:
   • Improved Responsiveness: The perforations and grooves increase braking responsiveness by 15% compared to non-perforated discs, enhancing braking force modulation.
   • Reduced Vibrations: Brembo Xtra discs reduce braking vibrations by 20% compared to standard discs, offering a smoother and more comfortable driving experience.

Brembo Xtra discs represent the pinnacle of advanced braking technology. Compliant with the stringent requirements of the ECE-R90 standard, these discs offer enhanced performance and safety through technical features such as optimized perforations, advanced thermal management, and rigorous testing. To ensure optimal compatibility and avoid issues during installation, it is crucial to verify the appropriate DTC Brembo Brake Certificate – Bremsscheiben Xtra – Bremsanlage  before purchasing Brembo Max and Brembo Xtra discs. With their technical precision and durability, Brembo Xtra discs meet the demands of the most discerning drivers in terms of performance and safety